Anti-corrosion type vortex flowmeter
Products overview:
ZW - LUGB seriesAnti-corrosion type vortex flowmeterHas good seismic performance, have no moving parts, high reliability, high precision, long life, can be in a very wide range of flow accurately measure the instantaneous flow and cumulative flow of the fluid.The table body material for all four fluorine material, can be used to measure the corrosion gas and liquid, corrosive gas, in particular, the current domestic for corrosive gas measuring flowmeter is not much.Can be instantaneous flow and cumulative flow field display or fission, rated pressure 1.6 MPa, under normal temperature.Flange installation, pulse or 4-20 ma output, 12 v or 24 v or batteries are optional.
Second, the working principle:
ZW - LUGB seriesAnti-corrosion type vortex flowmeterThe principle is by the design in the flow field in the vortex, detection probe and the corresponding electronic circuit, etc.When the fluid flows through the spiral body occurs, it is formed on both sides of the two rows of vortex variations, this vortex is known as the karman vortex street.On the basis of the theory of karman vortex street and proposed the karman vortex street frequency is proportional to the velocity of the fluid, the relation between the frequency and velocity are presented:
F = St * V/d type:
F vortex frequency (Hz)
V vortex occurred body on both sides of the average flow velocity (m/s)
St, luo hall coefficient (constant)
These variations of vortex is formed a series of variations of negative pressure, the pressure on detecting probe, and produce a series of alternating electric signals, after dealing with the preamplifier conversion, plastic, amplification, the output is proportional to the vortex synchronous pulse frequency signal (or standard).
Applications:
ZW - LUGB seriesAnti-corrosion type vortex flowmeter with unique structure design, material selection of sealing technology, expand the application range of the vortex flowmeter, measurable have strong corrosive liquid, such as sulfuric acid, nitric acid, hydrochloric acid, alkali and other chemical raw materials, adopting health type design, also can be widely used in pure water medicine electronic food and beverage industries.
Four, the main features:
1, can accurately measure within wide flow range of gas, liquid and steam flow and not affected by fluid physical properties;
2, not affected by temperature, pressure, not easy to plug at the same time, not easy card, not easy to scale, high temperature resistant, high voltage;
3, safety explosion-proof, suitable for bad environment;
4, have no moving parts, no hole aperture design, product without any abrasion, corrosion resistance, dirt without mechanical maintenance, long service life;
5, using micro power consumption of new and high technology, a battery-powered scene shows type flowmeter, power is not running for more than two years;
6, temperature, pressure compensation integrated design;
7, current output are electrical isolation, good common-mode interference suppression ability;
8, also showed flow values and cumulative flow value, don't have to take turns to switch;
9, using vibration probe, the effective elimination of the influence of external vibration;
10, using split type signal converters, cable zui, 100 meters long;
11, than a wide range of those days;
12, instrument structure design is reasonable, wide dynamic range, small pressure loss;
13, table body is made of stainless steel material, can be applied to measurements of corrosive medium;
14, the liquid crystal display, pulse, 4 ~ 20 ma output 485 newsletter, or can be connected to the industrial automation system.
Five, the technical parameters:
1, the measured medium: gas, liquid and vapor;
2, connection mode: flange card mounted, flange, plug-in;
3, diameter specifications flange mounted caliber select 25,32,50,80,100;
4, the flange connection type choose 100150200;
5, flow range (see chart flow range)
6, normal measuring velocity range Reynolds number 104 ~ 1.5 x 4 x 106;Gas 5 to 50 m/s;Liquid 0.5 ~ 7 m/s;
7, measurement accuracy 1.0 magnitude 1.5 on the Richter scale;
8, measured medium temperature: room temperature - 25 ℃ ~ 100 ℃, high temperature - 25 ℃ ~ 150 ℃ to 25 ℃ ~ 250 ℃;
9, high output signal pulse voltage output signal level 8 ~ 10 V low level from 0.7 V to 1.3 V;
10, pulse duty ratio is about 50%, transmission distance is 100 m;
11, pulse current 4 ~ 20 mA remote transmission signal, transmission distance is 1000 m;
12, instrument: using the environment temperature 25 ℃ ~ + 55 ℃, humidity: 5 ~ 90% RH50 ℃;
13, the material of stainless steel, aluminum alloy;
14, DC24V power supply or lithium battery 3.6 V;
15, explosion-proof grade this Ann model iaIIbT3 - T6, protective class IP65.
Six, appearance size:
DN | A | B | C | D |
15 | 90 | Φ 57 | 383 | 45 |
20 | 100 | Φ 57 | 388 | 50 |
25 | 100 | Φ 57 | 394 | 50 |
32 | 100 | Φ 65 | 396 | 50 |
40 | 100 | Φ 75 | 401 | 50 |
50 | 110 | Φ 87 | 407 | 55 |
65 | 110 | Φ 109 | 418 | 55 |
80 | 110 | Φ 120 | 423 | 55 |
100 | 120 | Φ 149 | 447 | 60 |
125 | 125 | Φ 175 | 474 | 65 |
150 | 145 | Φ 203 | 501 | 75 |
200 | 170 | Φ 259 | 556 | 100 |
250 | 190 | Φ 312 | 608 | 120 |
300 | 210 | Φ 363 | 660 | 140 |
350 | 230 | Φ 409 | 709 | 160 |
400 | 250 | Φ 460 | 756 | 180 |
450 | 275 | Φ 520 | 814 | 205 |
500 | 290 | Φ 575 | 869 | 225 |
Seven, pipe requirements:
1, the requirement for straight pipe:
In order to ensure that the instrument, accurate to run normally, sensor must have a certain straight pipe upstream and downstream of the installation points, to adjust the flow field, as shown.
Figure 1: concentric contraction tube;
Figure 2: the concentric expansion tube;
Figure 3: a 90 - degree Angle;
Figure 4: the same plane of two 90 - degree Angle;
Figure 5: different plane of two 90 - degree Angle;
Figure 6: regulating valve should be installed downstream of the sensor in 5 d to the distance, if the sensor must be installed in the upstream, the sensors should be not less than 50 d upstream, straight pipe section downstream straight pipe section should be not less than 5 d.
2, the requirement of pipe:
A, upstream and downstream piping diameter D and the same as the sensor inner diameter DN, its difference satisfy the following conditions: 0.95 DN D 1.1 or less or less DN.
B, piping shall be concentric with sensor, coaxial degree should be less than 0.05 DN.
C, gasket not protruding into the pipe, the inner diameter slightly larger than sensors.
D, if you want to stop inspection and cleaning the sensor, the by-pass pipe should be set up,As shown in the figure below.
3, the requirement of pipe vibration:
Sensors to avoid installed on the strong pipeline vibration, if necessary to install, shock absorption measures must be taken, respectively at the upstream and downstream of sensor 2 d piping fastening device, and vibration-proof pad.
Special note: in the air compressor exit strong vibration, cannot install the sensors, shall be installed after the gas storage.
4, demand for air condition:
A, the gas to be tested for single phase pipe flow, continuously flowing through a pipe.
Before b, the gas flows through the flowmeter, the flow rate must be parallel to the pipe axis, can not have vortex flow.
C, flow should be a subsonic, a pulse, its flow change slowly over time.
5, the flowmeter installation requirements:
Vortex street flowmeter to process the installation and use of the special requirements of environment is not too much, but any kind of flow measurement instrument has such a common, as far as possible to avoid vibration and high temperature environment as flow interference elements (such as compressor, separator, pressure regulating valve, reducer, and pipe, elbow, etc.), keep straight pipe before and after the instrument inside sleek straight, ensure to clean single-phase fluid measured medium, etc.
Need to pay attention to during the period of eight, debugging, using question:
1, flowmeter, on-site installation, maintenance, must abide by the "explosion-proof gas do not open" warnings, and in the open before turn off the power supply.
2, vortex flow meter used in outdoor, suggestion and side shields.
3, shall not be arbitrarily fixed part loosen the flowmeter.The protection of the pressure sensor.Users in the use of traffic time, should pay attention to the flow pressure overload value of pressure sensor is rated working pressure of 1.5 times (that is, the media zui high pressure of 1.5 times).Selection should be within the prescribed flow range, prevent overspeed operation, in order to obtain the ideal accuracy and ensure the normal service life.(due to pressure test, purging pipes or exhaust overdrive, and turbine operation in the reverse flow meter can cause damage)
4 when put into operation, the vortex street flowmeter, should slowly open valve, prevent damage of instantaneous flow and the turbine.Add lubricant should be according to the sign, the number of refueling depends on temperament clean degree, usually 2 ~ 3 times a year.
5, vortex street flowmeter runtime or alternate internal related parameters are not allowed to open the rear cover, otherwise will affect the normal operation of the meter.
Nine, selection of key points:
1, as far as possible not to use in the selection of flowmeter work flow in the lower limit value, so the meter diameter should be as small as possible, in order to obtain larger flow velocity and flow range.
2, the flowmeter should be used in the technical parameters of medium pressure and temperature range.Don't deliberately choose the high pressure level and ultra-high temperature instrument, should be selected according to the actual work pressure and temperature instruments, which had higher prices.
3, in the explosive dangerous location, should choose explosion-proof type flowmeter.
4, the lower flow rate depends on the operation condition of the medium density and kinematic viscosity, the maximum flow is generally not affected by medium pressure and temperature, so to determine the flow range as long as you determine the actual minimum flow can be available.Calculate the minimum flow rate, flow range check table to determine the appropriate diameter.
Ten, installation requirements:
1, the sensor can be installed indoors, can also be installed in the outdoor.Environmental conditions to conform to the requirements.
2, sensors should be installed in a horizontal, vertical or inclined (fluid flow from bottom to top) and its corresponding pipe nominal diameter.
3, sensors installed on a mechanical vibration of pipeline should be avoided.Should be considered when the vibration is inevitable, at about 2 dn from sensor before and after the straight pipe and fixing racks.
4, avoid install the sensor sensing has strong electromagnetic interference, thermal radiation, corrosive gas, the space is little, and maintenance is not convenient.
5, when measured medium contains many impurities, at the request of straight pipe upstream from sensors mounted outside the length of the filter.
6, either upstream or downstream of the sensor should be configured with a certain length of straight pipe, straight pipe inner surface should be clean, smooth, no obvious convex concave, fouling and peeling phenomenon.Its length should conform to the requirements of figure 2.Installation of the liquid sensor, near the pipe should be filled with liquid to be tested.
7, straight pipe diameter as far as possible consistent with the sensor size, if not consistent, slightly larger diameter than the sensor size should be adopted, the error to 3% or less is not more than 5 mm.
Eleven, notable matters of installation:
1, special flange and straight pipe welding can't with the sensor.
2, when installation should make the flow of sensor mark the direction of flow and the pipe.
3, before the installation of sensor and the flange must be put away in sealing ring grooves.The location of the pressure and temperature measurement point, pressure downstream of the sensor in 3 ~ 5 dn, temperature measuring points in the downstream of 5 ~ 8 dn.
4, when measuring high temperature medium, do not use heat insulation material to wrap around the sensor link rod.
Five, connection of shielded cable, should as far as possible away from the interference of strong electromagnetic field.Absolutely not allowed with high voltage cable laying, shielded cable to shorten as far as possible, and shall not be volume, in order to reduce stray inductance, length should not exceed 200 m.
6, before installation of sensors, pipeline cleaning must be conducted.Flow after rinse tube impurities, avoid clogging sensor.Measuring liquid pipe must be full of measured liquid, prevent the interference of bubbles.
7, measuring gas pipelines to prevent the interference of reservoir fluid.Installation position as shown in figure 5.Replace the probe body under the high temperature and high pressure, it must be safe operation, high temperature protection.After cooling step-down replaceable probe at the bottom of the safety conditions.
Need to pay attention to during the period of twelve, debugging, using question:
1, flowmeter, on-site installation, maintenance, must abide by the "explosion-proof gas do not open" warnings, and in the open before turn off the power supply.
2, vortex flow meter used in outdoor, suggestion and side shields.
3, shall not be arbitrarily fixed part loosen the flowmeter.The protection of the pressure sensor.Users in the use of traffic time, should pay attention to the flow pressure overload value of pressure sensor is rated working pressure of 1.5 times (that is, the media zui high pressure of 1.5 times).Selection should be within the prescribed flow range, prevent overspeed operation, in order to obtain the ideal accuracy and ensure the normal service life.(due to pressure test, purging pipes or exhaust overdrive, and turbine operation in the reverse flow meter can cause damage)
4 when put into operation, the vortex street flowmeter, should slowly open valve, prevent damage of instantaneous flow and the turbine.Add lubricant should be according to the sign, the number of refueling depends on temperament clean degree, usually 2 ~ 3 times a year.
5, vortex street flowmeter runtime or alternate internal related parameters are not allowed to open the rear cover, otherwise will affect the normal operation of the meter.
13, selection of points:
1, as far as possible not to use in the selection of flowmeter work flow in the lower limit value, so the meter diameter should be as small as possible, in order to obtain larger flow velocity and flow range.
2, the flowmeter should be used in the technical parameters of medium pressure and temperature range.Don't deliberately choose the high pressure level and ultra-high temperature instrument, should be selected according to the actual work pressure and temperature instruments, which had higher prices.
3, in the explosive dangerous location, should choose explosion-proof type flowmeter.
4, the lower flow rate depends on the operation condition of the medium density and kinematic viscosity, the maximum flow is generally not affected by medium pressure and temperature, so to determine the flow range as long as you determine the actual minimum flow can be available.Calculate the minimum flow rate, flow range check table to determine the appropriate diameter.
14, standard of flow range profile: unit (m3 / h)
traffic | The liquid flow range | Gas flow range | Saturated steam flow range | |||
CAL | Small flow | Heavy traffic | Small flow | Heavy traffic | Small flow | Heavy traffic |
DN25 | 0.9 | 14 | 8.3 | 110 | 13 | 1500 |
DN40 | 2.5 | 35 | 26 | 300 | 25 | 4400 |
DN50 | 3.3 | 55 | 36 | 480 | 40 | 6800 |
DN80 | 8 | 150 | 90 | 1300 | 100 | 19000 |
DN100 | 14 | 240 | 140 | 2000 | 160 | 29000 |
DN150 | 38 | 450 | 290 | 4100 | 350 | 66000 |
DN200 | 70 | 850 | 620 | 7500 | 620 | 118000 |
DN250 | 130 | 1300 | 700 | 12500 | 970 | 185000 |
DN300 | 180 | 2000 | 920 | 16500 | 1400 | 267000 |
15, selection of coding:
Code name | size | Flow range ㎡/h(In the wei and control) | ||||
ZW-LUGB-25 | DN25 | 1 ~ 10(liquid) | 25 ~ 60(gas) | Steam flow check specifications,DN300The above recommended plug-in vortex flowmeter | ||
ZW-LUGB-32 | DN32 | 1.5 ~ 18(liquid) | 15-150(gas) | |||
ZW-LUGB-40 | DN40 | 2.2 ~ 27(liquid) | 22.6 ~ 150(gas) | |||
ZW-LUGB-50 | DN50 | 4 ~ 55(liquid) | 35 ~ 350(gas) | |||
ZW-LUGB-80 | DN80 | 9 ~ 135(liquid) | 90 ~ 900(gas) | |||
ZW-LUGB-100 | DN100 | 14 ~ 200(liquid) | 140 ~ 1400(gas) | |||
ZW-LUGB-150 | DN150 | 32 ~ 480(liquid) | 300 ~ 3000(gas) | |||
ZW-LUGB-200 | DN200 | 56-800(liquid) | 550 ~ 5500(gas) | |||
Code name | function1 | |||||
N | No temperature pressure compensation | |||||
Y | With temperature compensation | |||||
Code name | Output type | |||||
F1 | 4-20mAOutput (two-wire system) | |||||
F2 | 4-20mAOutput (three-wire system) | |||||
F3 | RS485Communication interface | |||||
Code name | Measured medium | |||||
J1 | liquid | |||||
J2 | gas | |||||
J3 | steam | |||||
Code name | The connection method | |||||
L1 | Flange mounted | |||||
L2 | Flange connection type | |||||
Code name | function2 | |||||
E1 | 1.0level | |||||
E2 | 1.5level | |||||
T1 | The normal temperature | |||||
T2 | The high temperature | |||||
T3 | steam | |||||
P1 | 1.6MPa | |||||
P2 | 2.5MPa | |||||
P3 | 4.0MPa | |||||
W1 | internal3.6VThe power supply | |||||
W2 | DC24VThe power supply | |||||
N1 | Stainless steel | |||||
N2 | Carbon steel | |||||
N3 | Anti-corrosion type |
16,Order to choose selection guidelines:
Name and model number of 1, 1), (2) the diameter, flow range, (3) whether or not to bring the attached so that we can correct selection for you, (4) using pressure, (5) the use of medium temperature.
2, if has been selected by design units in the way of vortex street flowmeter types, please press type vortex flowmeter directly order from our sales department.
3, when using occasions is very important, or the environment is complex, please try to provide the design drawings and detailed parameters, by wei experts in our audit checks for you.
After-sales service commitment:
1, from the date of signing of the contract, I in the way provided for products of the company offers free maintenance and maintenance service, commitment to lifelong maintenance service;
2, jiangsu wei measurement and control instrument co., LTD. Sales manager will be in regular contact with customers, understand the usage of products, and solve the problems of the customers to use in the process of produce, free of charge to provide technical support;
3 the man-made damage is found, the warranty period, our company is responsible for the maintenance, and the resulting maintenance fee;
4, product quality problems or are not satisfied with product, the user can choose unconditional return, wei tt&c don't charge any fees, appear quality problem, bear the freight back and forth.