Clip model metal pipe flow meter
ZW - LZ seriesClip model metal pipe flow meterAdopts the theory of variable area type, suitable for measuring the liquid and gas.All metal structure, there are instructions, electric remote transmission, corrosion, high pressure, and explosion-proof type.With 0 to 10 ma, standard 4-20 ma analog signal output and the instructions.Cumulative, digital communications, on-site measurement parameters, different ways of power supply function, with magnetic filter and special specifications varieties.Widely used in petroleum, chemical, power, pharmaceutical, food, water treatment, etc.Is complex, condition of bad environment and conditions in the process of the flow measurement of various media.
Second, the structure and working principle:
1, the structure:
Is mainly composed of three parts:
A, indicator (intelligent indicator, on-site indicator);
B, float;
C, tapered measuring room.
2, how it works:
ZW - LZ seriesClip model of metal tube float flowmeter bottom-up measured medium by the conical float to the top and bottom side of the differential pressure measurement of a tube formed upward force, when the float upward force is greater than the baptism by float weight in the fluid, float up, clearance area increase, immediately drop the gaps in the fluid flow, float up and down the differential pressure is reduced, acting on the float upward force as well as to reduce, until the upward force equal to the float weight immersed in the fluid, the float is stable at a certain level.The discretion of the float position that corresponds to the size of the measured medium flow.Move up and down in float float the built-in magnet steel, medium, magnetic field changes with the movement of the float.
Type a, for in situ by in situ indicator of the rotating magnet steel and the float inside the magnetic coupling, and turning, drives the pointer at the same time, through the dial indicates the size of the flow at this time.
B, for intelligence, an intelligent indicator in the solid state magnetic sensor to the change of the magnetic field into electrical signals, after A/D conversion, microprocessor, D/A output, LCD liquid crystal display (LCD), to show the size of the flow rate and cumulative flow.
Three, the structure of the instrument:
ZW - LZ seriesClip model metal pipe flow meter is mainly composed of meter and indicator of two parts, according to the different way of connection can be divided into two kinds of vertical and horizontal installation.
Meter part
Basic: liquid 0 cr19ni9 parts material, used in liquid measure.
Anti-corrosion type: lined with ptfe, suitable for corrosive medium measurement.
Clip model: used for medium need insulation or cooling occasions, flange DN15, PN1.6 jacketed.
Damping type: suitable for gas measurement.
Indicator of
Instructions given type: used for instantaneous flow field instructions.
Far eastone type: output 4 ~ 20 ma dc signal, realize remote transmission function.
Warning: for special occasions need to report to the police.
Four, transition indicator:
Converter is actually change the height of the cone tube float into the corresponding scale of volume flow.On the output signal of points: there is local display and remote transmission signal output:
1, on-site display type: by in situ indicator of follow-up magnetic steel and the float inside the magnetic coupling, and turning, at the same time, through dial, electric pointer indicates that traffic at this time.
Type 2, intelligent remote transmission, by intelligent indicator of follow-up magnetic steel and the float inside the magnetic coupling, and the rotation, sensing magnetic steel and pointer at the same time, through A magnetic sensor to magnetic field changes into electrical signal, after the A/D conversion, digital filtering, microprocessor processing, D/A output, LCD liquid crystal display (LCD), to show the size of the instantaneous flow and cumulative flow.
Five, the main features:
1, all metal structure design, strong, compact, high pressure, high temperature resistant, corrosion resistant, long service life;
2, short stroke, total 250 mm high, convenient installation;
3, mechanical pointer field indicates the instantaneous flow, LCD liquid crystal display instantaneous flow and cumulative flow;
4, intelligent indicator, adopts the new foreign zui signal collection and processing chip, modular design, without magnetic hysteresis;
5, data recovery, data backup, power-fail protection and fault self-diagnosis function;
6, HART type indicator, two wire 24 VDC power supply, the standard 4-20 ma current signal output stack HART protocol;
7, through the HART communication operator can adjust parameter configuration and on-site;
8, connected to the PC serial port, through the Windows program, the field of instrument calibration;
9, can be used in inflammable and explosive dangerous places;
10, vertical, horizontal, top bottom out, bottom in side out, side in side out, such as a variety of installations, flanged or threaded connections.
Six, the technical parameters:
1, the measuring range: water 2.5 ~ 100000 l/h (20 ℃)
2, range than: 10:1
3, precision grade: 1.0, 1.5, 2.5
4, work stress: DN15, DN25, (for PN4.0 MPazui 10.0 MPa, DN80, greatly DN100 for PN1.6 MPazui was 6.4 MPa
5, medium temperature: - 40 ℃ ~ 300 ℃
6, medium viscosity: DN15: eta < 5 mpa s. (F15.1 ~ F15.3)
Eta < 30 mpa s. (F15.4 ~ F15.8)
DN25: eta < 250 mpa, s
(~ 6: eta < 300 mpa, s
7, environment temperature, liquid crystal type: - 40 ℃ ~ 85 ℃
A pointer type: - 40 ℃ ~ 120 ℃
8, connection: flange (executive standard DIN2501 or made according to standard users with flange)
9, meter height: 250 mm
10, cable interface: M20 * 1.5
11, power supply: 24 VDC two wire 4 ~ 20 ma, or 85 ~ 265 vac 50/60 hz (far eastone type)
12, alarm output: the upper or lower limit instantaneous flow alarm relay output (contact capacity zui big 5 a - 250 vac) or open collector output (100 ma zui large internal impedance Ω 100-30 VDC).
13, pulse output: cumulative pulse output, zui small interval of every 10 seconds a pulse (ac type) or a pulse every 50 milliseconds.
14, liquid crystal display: double row liquid crystal display, display instantaneous flow and cumulative flow.
15, safety explosion-proof: Exia CT4 II.
16, measuring pipe material: stainless steel 316 (ordinary) or lined with ptfe (anti-corrosion type).
Seven, the classification of the structure:
1, high temperature structure type (G)
High temperature structural type (G) is used for medium temperature is too high or too low and need to measure the rate of flow of pipe heat preservation and heat insulation measures of medium measure.High temperature structure is increased the measuring tube and the distance between the indicator to increase heat dissipation, increasing the thickness of insulation material, ensure the indicator work in allow ambient temperature range.Type selection for the "G".Can measure the temperature of 80 ℃ to + 300 ℃ medium flow.
2, the structure of the device with damper (Z)
Damper is structured for flow meter inlet flow (pressure) unstable when the medium flow measurement, especially for the measurement of the gas.
3, the structure of the clamp cover model (T)
Clip model structure used for heating or cooling, such as the high viscosity and crystallization medium flow measurement.In the jacketed by heating or cooling medium, make the low boiling point, fluid evaporation and crystallization.
Import and export of heating medium connection, the standard to use HG20594-97 DN15 PN1.6 flange, other connection flange specification can be indicated with factories, jacketed level of pressure is 1.6 MPa.
4, high pressure type structure (Y)
High pressure type structure used for pressure is greater than the standard level of measured medium flow measurement.High pressure type structure as shown in the figure below.The recent series of FFM64 zui high pressure can reach 32 mpa.Additional high pressure type flowmeter can provide built-in magnetic filter, the installation height is 350 mm.FA, FB and FC zui pressure to 10 mpa.
Eight, when installation should follow the following steps:
1, before installation to process piping, should remove all installed and check if there is any transportation damage;
2, to prevent it in transit, are installed in the indicator pointer rubber bands, before connection should be put it gently remove indicator left open, not a pointer position change;
3, open the indicator right cover, cable through the cable device are introduced according to the rotation Angle transducer wiring diagram wiring, screw the nut, the cable is fixed, then tighten the cover around the fastening screw, makes the indicator waterproof dustproof;
4, instrument of the upstream and downstream piping should be the same as the instrument of caliber, connecting flange or thread should be with the instrument flange and match, the gauge length of straight pipe upstream should guarantee is 5 times of nominal diameter, h2 downstream straight pipe length of not less than 250 mm;
5, because the instrument of measuring mechanism USES a magnetic transmission, so in order to guarantee the performance of the flow meter, sensor installation where at least 100 mm, do not allow the existence of ferromagnetic material;
6, instrument before installation, process piping should be purging, are attached to the instrument to prevent retention of ferromagnetic material in the pipeline, affect the performance of the instrument, even damage the instrument. If unavoidable, should be installed at the entrance of instrument magnetic filter;
7, the measuring gas meter, is under particular pressure calibration, if the export of gas in the instrument direct emissions to the atmosphere, will have the pressure drop in the float, and cause data distortion.If this is the working condition, a valve should be installed at the export of instrument, so as to to set the required flow rate value, when float on maintaining calibration pressure, gas puff in the valve;
8, instrument installation forms can be divided into vertical and horizontal installation, if it is a vertical installation form, should guarantee the instrument of straight degree is better than that of 1%;If it is horizontal form should guarantee the levelness of the instrument is superior to 1%;
9, installed in the pipeline instruments should not be the role of stress, the export of instrument and entry should be the appropriate pipe supports, can make the instrument in zui small stress state;
10, the product that is associated with computer operation, calibration, as well as should be carried out in a safe place.
Nine, installation considerations:
1 meter installation must be before the welding slag, clean up debris within the pipeline.
2 the upright part must be installed perpendicular to the ground slope of the flowmeter shall not exceed 5 °. Otherwise it will affect measurement accuracy.
3 in order to ensure the measuring accuracy of flowmeter, should increase in the inlet side flowmeter in not less than 10 XDN straight pipe, outlet not less than 5 x DN straight pipe, when measuring the regulating valve must be installed on the downstream side of the meter.
If measured medium for big pulsating flow or two phase flow, should be installed upstream of the flow meter buffer to eliminate or weaken the pulsation, ensure the flow of the medium is single-phase stable, at the same time, the Suggestions of the flowmeter using damping type.
5 medium is dirty or containing magnetic particles, advice in magnetic flow meter installed upstream of the filter or filter.
6 meter installation should be able to properly support the pipeline vibration or reduce the axial load meter, it should increase the fixed flow meter.
7 in order to facilitate the maintenance of flowmeter, magnetic filter cleaning and user line of regular maintenance, it is recommended to use as shown follows the bypass pipe.
8 when the flow meter is used for gas, shall ensure that the pipe work pressure not less than five times the flow pressure loss, the flowmeter can stable normal action.
9 for electric remote transmission and take alarm limit switch meter before use, open the cover, according to the wiring diagram wiring correctly.
10 according to the instrument indicator of warning signs, prevent float vibration resistance movement in transport, before using the instrument.
Ten, flow parameter list:
Menstruation (mm) | Flow range | KPa pressure loss | |||
Water L/h * | Air M3 / h * | water | air | ||
The conventional type | Anti-corrosion type | The conventional type, anti-corrosion type | |||
15 | 2.5 ~ 25 | --- | 0.07 ~ 0.7 | 6.5 | 7.1 |
4.0 ~ 40 | 2.5 ~ 25 | 0.11 ~ 1.1 | 6.5 | 7.2 | |
6.3 ~ 63 | 4.0 ~ 40 | 0.18 ~ 1.8 | 6.6 | 7.3 | |
10 to 100 | 6.3 ~ 63 | 0.28 ~ 2.8 | 6.6 | 7.5 | |
16 ~ 160 | 10 to 100 | 0.40 ~ 4.0 | 6.8 | 8.0 | |
25 ~ 250 | 16 ~ 160 | 0.7 ~ 7.0 | 7.2 | 10.8 | |
40 ~ 400 | 25 ~ 250 | 1.0 ~ 10 | 8.6 | 10.0 | |
63 ~ 630 | 40 ~ 400 | 1.6 ~ 16.0 | 11.1 | 14.0 | |
25 | 100 ~ 1000 | 63 ~ 630 | 3 ~ 30 | 7.0 | 7.7 |
160 ~ 1600 | 100 ~ 1000 | 4.5 ~ 45 | 8.0 | 8.8 | |
250 ~ 2500 | 160 ~ 1600 | 7 ~ 70 | 10.8 | 12.0 | |
400 ~ 4000 | 250 ~ 2500 | 11 ~ 110 | 15.8 | 19.0 | |
40 | 500 ~ 5000 | --- | 12-120 | 10.8 | 9.8 |
600 ~ 6000 | ---- | 16 ~ 160 | 12.6 | 16.5 | |
50 | 630 ~ 6300 | 400 ~ 4000 | 18 ~ 180 | 8.1 | 8.6 |
1000 ~ 10000 | 630 ~ 6300 | 25 ~ 250 | 11.0 | 10.4 | |
1600 ~ 16000 | 1000 ~ 10000 | 40 ~ 400 | 17.0 | 15.5 | |
80 | 2500 ~ 25000 | 1600 ~ 16000 | 60 ~ 600 | 8.1 | 12.9 |
4000 ~ 40000 | 2500 ~ 25000 | 80 ~ 800 | 9.5 | 18.5 | |
100 | 6300 ~ 63000 | 4000 ~ 40000 | 100 ~ 1000 | 15.0 | 19.2 |
150 | 20000 ~ 100000 | --- | 600 ~ 3000 | 19.2 | 20.3 |
Eleven, selection of coding:
Code name | Measuring tube structure | |||||||
ZW-LZ50 | In the out | |||||||
ZW-LZ51 | Under the cross out into | |||||||
ZW-LZ52 | The horizontal cross out into | |||||||
ZW-LZ53R | Right into the left out | |||||||
ZW-LZ53L | Left to right | |||||||
ZW-LZ50S | Threaded connections | |||||||
ZW-LZ50M | Quick connector to connect | |||||||
Code name | Answer the liquid material | |||||||
R0 | 0Cr18Ni2Mo2Ti | |||||||
R1 | 1Cr18Ni9Ti | |||||||
R2 | 316L | |||||||
RP | PTFE | |||||||
T1 | titanium alloy | |||||||
Code name | Pipe size | |||||||
DN15 | 15 | |||||||
DN25 | 25 | |||||||
DN50 | 50 | |||||||
DN80 | 80 | |||||||
DN100 | 100 | |||||||
DN150 | 150 | |||||||
DN200 | 200 | |||||||
Code name | Additional structure | |||||||
There is no | ||||||||
T | Clip model | |||||||
Z | Damping type | |||||||
G | High temperature type | |||||||
Y | High pressure type | |||||||
Code name | Indicator combination form code | |||||||
M1 | In situ indicator, instantaneous flow machine instructions | |||||||
M2 | Type power supply, mechanical indicates the instantaneous flow rate, liquid crystal display instantaneous/The cumulative flow | |||||||
M3 | Type power supply, no mechanical indicator, liquid crystal display instantaneous/The cumulative flow | |||||||
code | The power supply mode | |||||||
There is no | onlyM1indicator | |||||||
A | 220VAC,4-20mAThe output | |||||||
B | Battery power, no output | |||||||
C | 24VDC, two wire of power supply,4-20mAThe output | |||||||
D | 24VDC, three, four wire power supply,4-20mAThe output | |||||||
Code name | Explosion-proof marks | |||||||
l | The AnniaCT5Square shell | |||||||
d | flame-proofDiibt4Garden shell | |||||||
Code name | Alarm or pulse output | |||||||
There is no | No alarm or pulse to lose Out of the | |||||||
K1 | Upper limit alarm or pulse output | |||||||
K2 | The lower limit alarm or pulse output | |||||||
K3 | And the lower limit alarm or pulse output |
Twelve, design selection and order items:
1, according to the measurement of fluid is a gas or liquid, correct choose ZW - LZ series metal tube flowmeter.
2, be no corrosive choose normal flow corrosive choose corrosion type.
3, when placing order, please indicate the name of the measured medium, flow rate, pipe size and working pressure, temperature, density, viscosity, and so on and so forth.According to density of scale revised by the user, making special flow scale.
4, according to the measuring range of the measurement of body, applications, and choose the right type of specification varieties.If you have any special requirement of the flowmeter, company or calls, please contact the sales department.
After-sales service commitment:
1, from the date of signing of the contract, I in the way provided for products of the company offers free maintenance and maintenance service, commitment to lifelong maintenance service;
2, jiangsu wei measurement and control instrument co., LTD. Sales manager will be in regular contact with customers, understand the usage of products, and solve the problems of the customers to use in the process of produce, free of charge to provide technical support;
3 the man-made damage is found, the warranty period, our company is responsible for the maintenance, and the resulting maintenance fee;
4, product quality problems or are not satisfied with product, the user can choose unconditional return, wei tt&c don't charge any fees, appear quality problem, bear the freight back and forth.