The clamping type target flowmeter
Products overview:
ZW - BSL seriesThe clamping type target flowmeterIs named by its structure, with the companion flange clamp meter, fixed by the lock.Wafer flowmeter channel width narrow, easy to make the flow meter in a short period of time working condition of temperature of fluid temperature, and therefore is widely used in liquid sulfur sulfur (fluid), liquid paraffin wax (liquid), emulsified asphalt, rubber latex and other easily solidified at room temperature of high temperature fluid.Such a medium with high viscosity, low flow velocity, easy setting wall characteristics, high temperature typeThe wafer target flowmeterTo this kind of medium has good adaptability.
Second, the structure and working principle:
1, structure,
ZW - BSL seriesThe clamping type target flowmeterMainly by the measuring tube (shell), new sensors (including choke element), integrating display and output parts.According to the different medium and condition, must choose appropriate sensors, therefore, provide accurate object and parameter measurement, and manufacturers to choose appropriate sensor is the key of the products can be accurate measurement.
2, working principle
When medium in the measurement of pipe flow, because of its kinetic energy and target plate pressure difference, and produce on the target plate force, make the target board of trace amounts of displacement, the force is proportional to the square of the velocity with the media, the size of the target plate force of the target bar transfer, make the sensor elastomer produces trace changes, thereby breaking patches of capacitance bridge balance.Generation and corresponding voltage signal flow force on the target board: by the fluid flow characteristics, the influence of flow rate and is proportional to the square of the voltage produced by the bridge.Its mathematical expression is as follows:
CdA rho V2 / F = 2
Type: F choke a force (kg) of
Drag coefficient Cd object
A choke pieces on the measuring tube axial projection area (was)
Rho conditions of medium density (kg/m3)
V medium in the measuring tube average flow velocity (m/s)
Choke (target) accept force F, the rigid connection of transfer (rod) to the sensor, the sensor produces voltage signal output: V = KF
Type: V - sensor output voltage (mV), K - proportionality constant, F - choke piece (target) by force (kg),
The voltage signal after preamplifier, AD conversion and computer treatment, obtains the corresponding instantaneous flow and cumulative total.
Applications:
ZW - BSL seriesClamping type target flowmeter has been widely used in semi water gas, coke oven gas, heavy oil, residual oil metering, asphalt, liquid paraffin, toluene, sulfuric acid, natural gas, flue gas, sewage, water, etc, and other special medium measurement.
Four, the main features:
1, suitable for all kinds of pipe diameter: 15-2000 - mm to bigger.
2, suitable for high and low temperature medium: - 196 ℃ to + 450 ℃.Can accurately measure all kinds of room temperature, high temperature, low temperature condition of the liquid, gas, steam, viscous medium and all kinds of fluid flow.
3, high sensitivity, can measure small flow rate, it can measure the low velocity of 0.08 m/s.
4, suitable for high pressure conditions: 0-42 mpa.
5, have no moving parts, high accuracy.
6, good repeatability, is 0.1 0.08% commonly, fast measurement.
Total 7, accurate measurement, high accuracy, measurement can reach 0.2%.
8, good vibration resistance to electromagnetic interference, can dry calibration, and farmar hanging weight method.
9, body material: carbon steel, 304316316 L.
10, mode of power supply: 3.6 V lithium batteries;24 VDC power supply;Double power supply: 3.6 V lithium battery + 24 VDC power supply.
Five, the technical parameters:
1, the measurement range of 0-400 t/h;
2, precision grade: 0.5% FS 1.0% FS 2.0% FS.
3, the output signal: 4 ~ 20 ma two wire output and flow into a linear relationship;
4, power supply voltage: 12 ~ 36 VDC;
5, nominal pressure: 1.6 2.5 4.0 6.4 MPa;
6, environment temperature: - 30 ℃ ~ 60 ℃ (special: - 40 ℃ ~ 80 ℃).
7, medium temperature: regular 100 ℃ or less (no heat sink);
Type of high temperature of 400 ℃ or less (with heat sink);
8, liquid material: room for carbon steel or 1 cr18i9ti;The rest are 1 cr18ni9ti;
9, shell material: aluminum;
10, flange standard: DIN2501 special type chosen by the user;
11, cable interface: M20 * 1.5 (internal thread);
12, protection grade: IP65;
13, load characteristic: zui big load resistance (supply voltage - 12) = = 50 * 600 Ω @ 24 v;
14, alarm output, the form of open collector, zui big input current 100 ma, zui big switch voltage 30 VDC, with belt deviation control;
Pulse output: 15, zui small pulse width 50 ms, dual output;
16, zui large cumulative flow display value of 50000 units, automatic reset;
17, damping time: 1 ~ 100 seconds arbitrary adjustable.
18, explosion-proof, explosion-proof, explosion-proof certificate number.
Six, installation instructions:
1, normal temperature, low temperature, high temperature type flowmeter depending on the different working conditions using horizontal, vertical or inverted type installation (the factory check list shall prevail);
2, medium temperature when + 300 degrees above, the user response to flowmeter shell heat insulation measures are taken to prevent thermal radiation damage to the header (header working temperature for 30 to + 70 degrees c), the same work under medium temperature - 100 degrees, also should adopt anti-freezing measures;
3, to guarantee the accuracy of the flowmeter measurement, requirement set straight pipe before and after;
4, in order to ensure the flowmeter in inspection and replacement does not affect the system work, should try to set the by-pass valve (3) and the cut-off valve (1, 2);
5, due to the need of technology can be used vertical installation, the flow direction of medium under test can be bottom-up, also can from top to bottom, but when ordering should explain to the supplier;
6, flow meter diameter and connected to the pipe diameter size is the same as far as possible, to reduce the flow disturbance, caused by measurement error;
7, flowmeter shell must be reliable grounding, without ground conditions should explain to the manufacturer.
Seven, the normal work of environmental conditions:
1, the atmospheric pressure: 86 ~ l06kPa;
2, the ambient temperature: - 20 ℃ ~ + 60 ℃ (8 ℉ ~ l40 ℉);
3, ambient relative humidity: 95% RH or less (+ 25 ℃);
4, flameproof flowmeter can be applied to contain A and B Ⅱ Ⅱ, Ⅱ c-class T1 ~ T4 group of explosive gas mixture of 1 zone and 2 zone for the dangerous sites;
5, the Ann type flowmeter can be applicable to contain A and B Ⅱ Ⅱ, Ⅱ c-class T1 ~ T4 group of explosive gas mixture of 0, 1, 2, the dangerous places.
Eight,Install and use notice:
(1) the installation considerations
1, measurement before and after the pipe should be straight pipe, the pipe diameter of straight pipe shall be the flowmeter measurement tube diameter is equal, such as pipe diameter with different pipe diameter same reducer connected to the entrance.Meter length of straight pipe upstream side is generally not less than 6 ~ 20 d, according to different upstream choke typing, downstream straight pipe not less than 3-4 d.Is according to the horizontal position calibration, the flowmeter is generally installed in horizontal pipe is used, when must be installed in vertical pipe, must use weighing method for flow meter vertical install state calibrated, direction of flow shall be from bottom to top.
2, for ease of use and maintenance to prevent flowmeter enabled one-way bearing, downstream of the bypass pipe flow meter installed in parallel the installation of a drain pipe, easy cleaning and scavenging for instrument, for measuring smudgy fluid or easy to solidification and crystallization medium more necessary.Target plate and the measuring tube (table) should coaxial installation, according to a certain diameter of the experiment proved that the target plate and pipe center if deviation from 1 mm up and down, can result in a 1% to 2% of the flow coefficient of deviation, but around 1 mm deviation, the effect is obvious;
3, install, explosion-proof target type flow time, should pay attention to check for explosion-proof marks and explosion-proof certification, explosion-proof equipment are in good condition.
4, for small diameter flowmeter, due to the small diameter flowmeter is relatively heavy, in order to prevent the pipe deformation or vibrate at work, should be on the brace flowmeter.For large diameter flowmeter can not setting up support.
(2) use matters needing attention
1, before the fluid flow, downstream of the valve should be closed flowmeter, open the upstream of the valve, let the fluid into the meter section.Then slowly open the downstream of the flow meter, valve closed bypass valve at the same time, make the fluid increase slowly, avoid by all means is suddenly opened the valve impact target board damage the instrument.
2, flowmeter after running for a long time, in addition to the target plate, measuring pipe cleaning fouling, hanging heavy method should be adopted to check if there is a change characteristics of the power converter.Hanging method is applied in the center of the target plate is the same as the flow direction of Jordan farmar gravity, adjust instrument, corresponding to the flow force of the upper limit of the flow meter, which according to the type (16.6) to calculate F a, other traffic point are related to weight, read the output signal, check the basic error of each point and linearity."Hung heavy method" in the factory the product specification or other materials' is described, also can see.
3, fluid force acting on the target board and the function of the hanging heavy force or have difference, so hang heavy method can not completely replace real flow calibration.To obtain high accuracy, the necessary of real flow calibration is needed.
4, when copying or restructured board, attention should be paid to the machining precision of target board, otherwise will affect the flow coefficient.Experimental data show that for target flowmeter mouth = 0.8, pipe diameter DN = 25 mm, if target 0 01 mm diameter deviation, flow coefficient is 1%.Target plate machining accuracy and surface roughness also have influence on the discharge coefficient.
5, flow meter is running, if discover the output value, check the power conversion system is normal, may be due to the fluid flowing through the target board at its downstream vortex street, caused by vibration in the target bearing, it is about the size and velocity, medium physical parameters (density and viscosity) and so on, can be in force transformation and electrical signals take measures to improve the damping in the system.
Ten, parameter table:
Measured medium | Liquid.Gas;steam | |||||
Nominal diameter | flange 15~520mm | Clip mounted 15~500mm | plug-in 65~3200mm | |||
Nominal pressure | 0.5~48MPa | 0.6~42MPa | 0.6~42MPa | |||
Medium temperature | - 200.℃ ~+ 500℃ or higher temperature | |||||
precision | Plus or minus 0.2% | Plus or minus 0.5% | Plus or minus 1.0% | Plus or minus 1.5% | ||
Range of degrees | 1:3(liquid) 1:10(steam) | 1:5(Liquid, gas,) | 1:10(Liquid, gas,) | 1:10(steam) | ||
Compensation in the form of | Temperature compensation.Pressure compensation | |||||
repetitive | 0.05%~0.08% | |||||
Power supply | Machines prepare lithium batteries (3.6V);The power source 24VDC | |||||
The output form | The scene shows;4~20mA Two wire;pulse 0~5V;RS465/RS132;GPRS The wireless remote | |||||
Measuring pipe material | Carbon steel;Stainless steel;Can be negotiated according to the requirements of customers to provide | |||||
Explosion-proof grade | The Ann model (ExiaIICT4); Flameproof (ExdIICT4) | |||||
Protection grade | IP65;IP67 | |||||
Flange specifications | Flow meter connecting flange specifications GB/T Series of standards, can also according to user requirements of special processing. |